Anwendungsbeispiel_Testsysteme_04.jpg

Functional tests

When everything has to be right in the end: Functional tests - safe, flexible, documented.

Functional testing in industry

Custom test systems for your quality control

Functional testing in industry

Custom test systems for your quality control

The end of every production line – where functionality matters most 

Whether it's an automotive part, a medical device, or a household product, functional testing is the decisive final step before a product is shipped. Quality assurance at this phase is critical to ensuring a product is complete, safe, and ready for use. 

Bott provides flexible, modular functional test systems tailored precisely to your testing scenarios and product requirements, whether manual, semi-automated, or fully automated. 

Anwendungsbeispiel_Testsysteme_09.jpg
news-uvex-arbeitsplatzsystem.jpg

From practice: New workplace systems are used in quality control

At UVEX ARBEITSSCHUTZ GmbH, our avero workplace system has recently begun supporting production in ensuring the high quality standards of uvex products.

Typical functional testing scenarios 

Our systems cover a wide range of testing types including mechanical, sensory, visual, and digital: 

Test scenario 

Description / objective 

Visual inspection Manual or camera-based checking of colors, displays, labels, component arrangement 
Acoustic testing Detecting noise, rattling, or vibration, e.g., in motors or pumps 
Leak testing Air/gas leak testers for housings, valves, or modules 
Electrical component testing Testing LEDs, switches, sensors, motors under operational conditions 
Touch, haptics & interface testing Evaluating user interfaces, tactile feedback, and capacitive buttons 
End-of-line testing (EoL) Full simulation of product use with test logs and result feedback to MES systems 
Physical parameters Measuring temperature, speed, or throughput 

All testing steps are software-controlled and documented via bott solutions. Depending on the automation level, execution is either operator-led with guided instructions or fully automated with feedback to previous test results if needed. 

Our solutions for your requirements

Configure online

Design your workplace to suit your individual requirements. With the bott avero workplace configurator, you can plan your own tailor-made workplace solution quickly, easily and precisely.

Industries with typical use cases

Automobilindustrie.jpeg

Automotive

Testing of controls, control units and air conditioning components, acoustic tests of fans and valves, and leak tests of cooling circuits, housings, components and assemblies.
Medizintechnik.jpeg

Medical devices

Leak testing of housings and catheters, functional testing of signal transmission, control panels and alarms, and creation of validatable test reports in accordance with EN 60601.
Branche_Haushaltsgeräte.jpg

Household appliances

End-of-line testing of coffee machines, washing machines, hobs and power tools, as well as testing of display functions, heating performance, noise emissions, pumps, fans and keypads.
Erneuerbare Energien

Renewable energy

Testing the tightness and insulation of battery housings, inverters and plug connections, as well as functional simulation of energy flows.

Component Mfg / OEM

Testing of plugs, switches and LEDs, functional simulation according to individual current and voltage specifications, and automated pass/fail evaluation with rejection.

Modular and standards-compliant

bott test systems

Modular and standards-compliant

bott test systems

Our functional test systems are built on a modular platform and offer: 

  • Custom-configurable test stations (hardware + software) 
  • Test workflows with intuitive operator guidance 
  • MES/ERP integration for full traceability 
  • Interfaces to climate chambers, compressed air, or robotics 
  • Result visualization, e.g., traffic light systems, trend analysis 
  • Test item contacting tailored to the product 

Optional extensions: electrical safety tests, EMC testing, lifecycle testing 

Prüfkabinen

Your benefits at a glance 

 

Benefit 

Description 

Safety & quality 100% final inspection helps prevent recalls and failures 
Flexibility Fast adaptation to new products or variants 
Process integration Networked with production, testing, and data systems 
Standards compliance Fully traceable testing and documentation 
Cost efficiency Less rework and scrap due to precise testing 
Product optimization Test data helps improve product design and performance 

 

Contact us

We’re happy to advise on the development of a functional test system that fits your products and process, complete with automation, safety, and software integration.

(Fields marked * are required.)
To process your request efficiently, please select the appropriate product category.

Privacy and Consent Declaration*

Your Modular Solution

Ergonomically designed, digitally connected and modular – our assembly and testing systems deliver efficiency, quality and safe workflows.